Look at the flame first
Before anything else, light every burner on high and look. The flame tells you which direction to go.
- Small, low blue flames on all burners: not enough gas is getting through. Think regulator, tank, supply line or valves.
- Tall, floppy yellow flames: gas is flowing but not mixing with enough air. Think blocked venturi tubes or air shutters.
- Healthy flames on some burners, weak or missing on others: a burner, valve or orifice problem specific to those positions.
- Healthy flames everywhere but still not hot: heat is escaping, or the thermometer is wrong.
Propane grill: reset the regulator
Modern propane regulators have a flow-limiting safety device. If it senses a sudden surge of gas, like when the tank valve is opened with burner knobs already on, it restricts flow to a trickle. The grill lights but never gets hot. This is the single most common cause we see on propane grills.
- 1
Turn everything off
Turn all burner knobs to off, then close the tank valve fully.
- 2
Disconnect the regulator
Unscrew the regulator from the tank and wait a minute or two.
- 3
Reconnect
Thread it back on hand-tight. Make sure it's seated straight.
- 4
Open the tank slowly
With all knobs still off, open the tank valve slowly, a quarter turn at first, then the rest of the way.
- 5
Light one burner at a time
Wait a few seconds, then light following the manufacturer's procedure. Give it a few minutes on high with the hood closed.
Other common causes
| Cause | How to spot it | What to do |
|---|---|---|
| Tank nearly empty | Tank feels light; frost on the tank on long cooks | Weigh or swap the tank |
| Kinked or damaged hose | Visible kink, cracks, or a flattened section | Replace the hose and regulator assembly |
| Clogged burner ports | Gaps in the flame line | Clean the ports |
| Spiders or debris in venturi tubes | Yellow flame, soot, sometimes flame at the knobs | Clean the tubes with a venturi brush |
| Natural gas grill fed by an undersized line | Weak flame that gets worse when other gas appliances run | Have the supply line evaluated |
| Wrong orifices for the gas type | Very weak flame (propane orifices on natural gas) or huge yellow flame (the reverse) | Proper conversion with the correct orifices and regulator |
| Supply valve partly closed | Weak flame on a natural gas grill after recent work | Open the shutoff fully (handle in line with the pipe) |
| Missing or burned-out heat plates | Grill heats unevenly and loses heat fast | Replace heat plates |
| Hood gasket or seal gone, hood not closing | Heat pours out around the hood edges | Repair hinges or hood alignment |
| Faulty thermometer | Food cooks fine but the gauge reads low | Check with an oven thermometer on the grate |
Natural gas grills
A natural gas grill has no tank to reset, so the usual suspects are the supply line and the grill's own valves and orifices. Natural gas is delivered at much lower pressure than propane, which means the gas line to the grill has to be sized for its distance and the grill's demand. A long run of narrow pipe or flexible line can starve a large grill, especially if a pool heater or fire pit shares the line.
If the grill used to get hot and suddenly doesn't, check that the shutoff valve is fully open and look for spiders in the venturi tubes. If it has never gotten hot since it was installed or converted, the supply line size or the conversion itself is the likely culprit. See propane vs. natural gas grills for more on how the two differ, and our conversion service if the grill was switched from propane.
Heat that leaks away
A grill with perfect flames can still struggle if heat isn't contained. Heat plates (also called flavorizer bars or briquette trays) spread and hold heat; when they're rusted through, the burners heat the air and not much else. A hood that doesn't close squarely because of a worn hinge vents heat out the back. And a wind-exposed grill on a hillside deck will run cooler than the same grill in a sheltered courtyard.
Finally, check the gauge. Hood thermometers measure air near the top of the hood, which is cooler than the grate. Many are also simply inaccurate after a few years. If food is cooking at a normal pace, the grill may be fine and the gauge is the problem. A replacement gauge is a small fix.
Common questions
The grill got hot last month and now it won't. What changed?
On propane, a tripped regulator or a low tank is most likely. On either gas type, spiders building webs in the burner tubes during a few weeks off is very common.
Can I adjust the regulator to get more heat?
No. Grill regulators are preset and not meant to be adjusted. If the regulator is faulty, it gets replaced.
Can I just drill the orifices bigger?
Please don't. Orifice size is matched to the gas type and pressure. Drilling them can create dangerous flames and flare-ups. A proper conversion uses the manufacturer's parts.
Related guides and repairs
Yellow Flame on a Gas Grill
What a yellow flame on a gas grill means, when a little yellow is normal, and how to clear the blockages that usually cause it.
TroubleshootingSigns Your Burners Need Replacing
How to tell a dirty burner from a worn-out one, with flame patterns to watch for and a safe way to pull and inspect them.
Buying advicePropane vs. Natural Gas Grills
How propane and natural gas grills differ in heat, convenience, setup and safety, and when converting a grill from one to the other makes sense.
SafetyHow to Do a Gas Leak Soap Test
How to check a propane or natural gas grill for leaks with soapy water, step by step, and what to do if you find bubbles.
TroubleshootingSpiders in Burner Tubes
Spider webs in burner venturi tubes are a common cause of weak flames and flashback fires. Here's how to spot it, clean it and prevent it.
RepairLow Flame & Weak Heat
Flames stuck on low and a grill that won't get hot: regulator bypass, blockages and gas supply problems diagnosed and fixed.
RepairRegulator & Hose Replacement
Worn propane regulators, cracked hoses and tired natural gas flex connectors replaced and leak tested.
RepairNatural Gas & Propane Problems
Supply-side problems on propane and natural gas grills: wrong orifices, undersized lines, regulators and bad conversions.
RepairUneven Heat & Hot Spots
One side burning, the other barely warm: clogged ports, damaged burners and warped heat plates found and fixed.
Still running cold?
If you've tried the regulator reset and checked the burners, a tech can test gas pressure and find the cause. Call or text to set it up.