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Repairs ยท Rotisserie systems

Grill Rotisserie Repair

Rotisseries tend to get used a few times a year, which is exactly why they fail. Motors sit in the weather, spits rust in the drawer, and the rear burner fills with spiders between uses.

The parts of a rotisserie

A rotisserie system has three main pieces. The motor mounts on a bracket on the side of the grill and plugs into an outlet or runs on batteries. The spit is the long rod with forks and a counterweight. And on most premium built-ins there's a dedicated rear burner, usually infrared, mounted high on the back wall of the firebox and controlled by its own knob.

Problems with any of the three can stop you cooking. They're also very different repairs.

Common problems, most frequent first

Rear burner won't light

Spiders in the burner inlet, a failed igniter, or a thermocouple problem on burners with a push-and-hold safety valve.

Learn more

Motor won't turn

Water got into the motor housing, the cord was damaged, the GFCI tripped, or the gears stripped.

Motor hums but spit doesn't move

Stripped internal gears, or a load that's too heavy or badly balanced for the motor.

Spit wobbles or binds

A bent spit, a missing bushing, or a mounting bracket that's loose or bent.

Rear burner lights but goes out

On burners with a flame sensor, a dirty or failed thermocouple shuts off gas once you let go of the knob.

Learn more

Missing parts

Forks, counterweights, bushings and handles go missing over the years. Most are replaceable.

What you can check

  • Plug the motor into an outlet you know works, and reset the GFCI outlet the grill uses.
  • For battery motors, replace the batteries and clean the contacts.
  • Run the motor with no spit installed. If it turns freely empty, the problem is the load or the spit.
  • Roll the spit on a flat surface to see if it's bent.
  • Look at the rear burner face with the grill off. Cracked ceramic tiles or a sooty, blackened face suggest a burner problem.
  • When lighting the rear burner, hold the knob in for the full time the manual says, often 30 seconds or more, before letting go.

Leave the burner side to us

The rear rotisserie burner has its own gas valve, orifice and often a safety valve and thermocouple. If it won't light after you've held the knob in properly, or you smell gas around it, turn it off and let us look. Infrared burners also have ceramic tiles or a mesh screen that's easy to crack, so don't scrub or poke at the face. If you smell gas, read our gas smell page before doing anything else.

How we repair a rotisserie

  1. 1

    Test each piece

    We test the motor under load, check the spit and bracket, and light the rear burner to see where the problem is.

  2. 2

    Motor repair or replacement

    Motors with water damage or stripped gears usually get replaced. We match the motor to the grill's bracket and spit size.

  3. 3

    Burner service

    The rear burner gets its inlet cleared, its igniter checked, and its thermocouple tested or replaced. Damaged infrared burners get replaced.

  4. 4

    Spit and hardware

    Bent spits, worn bushings, missing forks and counterweights get replaced where parts are available.

  5. 5

    Full test

    We run the rotisserie with the burner lit to confirm everything works together.

Parts for older grills

Rotisserie parts are brand-specific. Spit diameter, square vs. round drive ends, bracket shape and motor fittings all vary between brands like Lynx, DCS, Viking and Twin Eagles. On older grills, a universal motor with the right adapter often works. See finding parts for discontinued grills for more.

Rotisserie questions

Should I leave the motor on the grill?

Better not. Store it indoors between uses. Water and heat are what kill most rotisserie motors.

Why do I have to hold the rear burner knob in so long?

Many rear burners have a thermocouple safety valve. The thermocouple has to heat up before it holds the valve open. Let go too early and the burner goes out.

Can I use the rotisserie with the main burners instead?

You can, with indirect heat. The rear burner is designed for it, but the main burners on low with the hood closed work too.

My rear burner's ceramic is cracked. Is it safe?

A cracked infrared tile can cause uneven heat or flame coming through the crack. We'd recommend not using it until it's looked at.

How much does a rotisserie repair cost?

It depends on which part failed and the brand. Send a photo of the motor, spit and rear burner with your model number and we'll quote it.

Rotisserie not turning?

Call or text us with your grill's brand and model, or send a couple of photos. We'll figure out which part is the problem.

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